Location: Wichita, KS
đź’° Pay Rate: $90.00+/hour
EXPLEO GROUP USA is currently looking for a Senior Consultant Stress Engineer (Metallic/Composite, Fuselage, Structure) (Level 6) to join our team for an exciting new opportunity in Wichita, KS.
The Stress Engineer will apply knowledge of advanced engineering principles, theories, concepts, and industry practices to deliver high-impact technical solutions, while influencing long-term engineering strategy and ensuring compliance within assigned engineering programs.
This role is suited for a recognized industry expert who contributes to advanced problem-solving, innovation, and technical leadership.
Responsibilities
- Plan, organize and prioritize work based on complex program deliverables and long-term objectives.
- Perform and lead advanced stress analysis of aircraft metallic and composite fuselage structures using classical and finite element methods.
- Review and challenge design changes, providing innovative and strategic solutions.
- Evaluate fatigue, static, and damage tolerance requirements at a program level.
- Lead development of stress substantiation reports and advanced technical documentation.
- Define and review structural qualification plans aligned to OEM and regulatory frameworks.
- Act as final authority on vendor stress reports, drawings, and technical submissions.
- Collaborate with senior leadership, customers, and cross-functional teams to ensure optimal engineering outcomes.
- Lead design reviews, present critical findings, and influence engineering direction.
- Drive technical excellence, innovation, and continuous improvement initiatives.
- Mentor senior engineers and contribute to organisational technical capability.
Qualifications
- BS in Aerospace Engineering (Mechanical, Design, Structural or related discipline)
- 20+ years of Aerospace Stress Engineering experience
- Recognized expert in stress analysis (metallic and composite structures)
- Extensive Boeing program experience required
- Advanced expertise in static, fatigue, and transient analysis methodologies
- Expert-level proficiency in Nastran, Patran, Abaqus
- Strong background in both classical analysis and advanced FEM techniques
- Deep knowledge of Engineering Mechanics and Strength of Materials
- Proven ability to influence technical strategy and solve complex engineering challenges
What We Offer
At Expleo Group USA, we value expertise, innovation, and collaboration. By joining our client’s team, you'll operate at the highest level of technical impact while contributing to critical aerospace programs.
- Premium compensation ($90+/hour)
- 401(k) retirement plan
- Comprehensive health benefits (medical, dental, vision)
- Paid time off
- Paid holidays
- Opportunity to shape engineering direction and influence major programs
Expleo is a global engineering, technology, and consulting service provider with 18,000 employees in over 30 countries. Since 1966, we have partnered with leading organizations across Aerospace, Automotive, Rail, Healthcare, Energy, and more—delivering end-to-end engineering, production support, MRO, and quality services.
Learn more at www.expleogroup.com
This position may require access to information subject to U.S. export‑control regulations (e.g., ITAR/EAR). Employment is contingent upon the ability to obtain such access. Under these regulations, access may be limited to “U.S. Persons,” including U.S. citizens, lawful permanent residents (green card holders), and individuals granted refugee or asylee status.
Expleo is an equal opportunity employer. We commit to non‑discrimination in all stages of the recruitment process, ensuring fair and unbiased hiring practices. We evaluate qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, age, disability, genetic information, or any other protected characteristic under applicable laws.
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